Federal Foam Technologies

Federal Foam Technologies, located in Cokato, Minnesota; Ellsworth, Wisconsin; and New Richmond, Wisconsin, is a complete custom fabricator of flexible cellular and plastic materials with operations capable of providing engineering and R & D services.

Federal Foam Technologies prides itself in being a leader in developing tooling to fit our customers' needs that reduces the cost of the product.

Agriculture & Construction Vehicles

Tractor
  • Acoustic upholstery is a family of laminates combining the acoustic performance of open cell urethane foams with durable, attractive fabrics and vinyls. Upholstery products are available in a wide variety of colors and textures.
  • Federal Foam Technologies protective laminates are primarily designed for applications where environmental conditions are not suitable for uncovered foam. These laminates will extend the service life of the foam by protecting it from radiant heat energy, UV radiation, aromatic hydrocarbons, caustic liquids, dust, and other fine particulate matter.
  • Floortite matting is usually incorporated as the top surface of a laminate containing one or more layers of flexible foam and sound absorption materials. This combination of materials forms attractive, skid-resistant floormats which also function as excellent sound barriers.
  • Federal Foam Technologies acoustic mass materials are the ultimate sound control products. Through the use of different combinations of resilient foams and mass materials, it is possible to attain optimum performance in each of three basic sound attenuation functions: absorption, transmission barrier, and vibration damping.
  • Specialized foams that have excellent resistance to water, solvents, and most industrial chemicals are available. They have a closed cell structure, most with low specific gravity and low thermal conductivity to perform a variety of sealing, gasketing, cushioning, and shock absorption functions.

Recreational Vehicles

Snowmobile
  • Acoustical insulation for noise control and vibration damping
  • Reticulated foam for filtration
  • Gaskets
  • Seals
  • Thermal insulation
  • Comfort cushioning
  • Drainable cushioning
  • Molded trim

Truck and Bus

Bus
  • Acoustical insulation for noise control and vibration damping (under hood, firewall, cab, and sleeper)
  • Thermal insulation (firewall and cab sleeper)
  • Floormats
  • Gaskets
  • Seals
  • Interior trim
  • Specialty foams

Custom, Private Label & OEM

Mattress

Federal Foam Technologies' wide range of materials, including our premium quality, temperature sensitive Visco Elastic foams, are available for any application you may have. With our fabricating experience, the possibilities are endless.

If you need a custom size or configuration we would be glad to work with you to produce a solution that meets your specific requirements.

Should you wish to incorporate any of Federal Foam Technologies products into your new or existing lines, we have the ability to private label these items for you.

Federal Foam Technologies has extensive manufacturing capabilities to engineer, fabricate, and produce virtually any size or shape foam that you require. Our foam is available in a variety of density and firmness ranges, for use in a wide range of products:

  • Therapeutic pillows
  • Specialty mattresses
  • Positioning devices
  • Protective padding
  • Occupational seating
  • Furniture
  • Packaging
  • Energy absorption
  • Acoustical
  • Novelties
  • Other

Marine

Boat
  • Acoustical insulation
  • Gaskets
  • Seals
  • Comfort cushioning
  • Drainable cushioning

Healthcare Market

Federal Foam Technologies, Inc. specializes in the use of Visco Elastic Temperature Sensitive Memory Foam in conjunction with Pressure Ulcer Prevention. The pressure reducing qualities of Visco Elastic foam are ideal for mattress and wheelchair cushion applications as well as custom applications. An extensive variety of conventional foams are also available.

Medical

Federal Foam Technologies is a full service foam fabricator with an extensive engineering and R & D department to provide you with as much assistance as you require. From raw materials to finished product, we can meet all your requirements.

Our wide variety of in stock foams can be cut to virtually any shape or size to meet your product requirements. Federal Foam Technologies' capabilities will allow you to reduce your lead times, costs, and produce the highest quality products.

Our R & D engineers are ready to assist you with product enhancement, cost reduction, and new product development.

With years of experience in producing goods for other manufacturers, we can provide you with products that are ready for market. Utilize our existing designs or modify them to meet your specific customer needs.

The pressure reducing qualities of Visco Elastic temperature sensitive memory foam are ideal to assist in the prevention of pressure ulcers. Our ability to map interface pressures provides valuable information on product performance.

Military Packaging

Military
  • Polyurethane foams meeting MIL-C-26514
  • Polyethylene foams for PPP-C-1752 and CID A-A-59136
  • Protective packaging foams available as anti-static, fire retardant, or anti-static and fire retardant
  • Complete engineering, fabrication, and assembly capability
Federal By-Products